I would leave the original screws in place as long as you possibly can. That means, leave them alone unless you absolutely must do a repair. Why? Because when you take the screw out, the next one will be weak and probably not tighten up right because the original screw hole is now expanded out and threads could be different. Even if the screws are going into an aluminum stud or a part of the framing, the metal will probably now be stripped out once you remove the original screw. You only option will be to use fatter screws, and hope the material the screws go into is not all buggered out.
I have a problem with the screws holding on my fender skirts on my camper. Unfortunately there is no backing for the screw to actually go into. It's just aluminum sheet metal against aluminum sheet metal. When the screws broke through, my only option was a larger screw. That lasted only so long, and then I eventually had to put some kind of a backer behind each screw so the screws had something to actually hook into. I used small pieces of 1/4 inch plywood. This worked well, they not broken out since I did this simple fix.
But, there are multiple screws on my slide out and around the body that screw into nothing. Removing them is more destructive than leaving them. I did apply a bit of clear calking over the top of each screw to help water proof the hole and to protect the rusting screws.
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2019 Montana High Country 375FL
2014 Chevy Silverado Duramax, 6.6L Dually
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