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I looked at your profile, but it did not tell me what part of the world you are in. If you are around any metropolitan area, there should be re-upholstering companies who can custom fit foam material for you. There may also be foam suppliers where you could either buy bulk or have them cut to size.
I don't have a clue about cost. I am sure the more you do yourself the less the cost. The key would be making sure you have the right grade of foam. You didn't say why you wanted to replace the cushion material. If it is because of some sort of a spill, you might consider removing the foam and giving it whatever cleaning was required, making sure it was thoroughly dried, and reusing it. Of course if it was contaminated in some way, replacement would be my option also.
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